Live OEE · AI A3-Coach · On-Premise
VSM, OEE, A3/PDCA, huddles, 5S audits and wallboard, multi-tenant and 100% on-premise.
The status quo
OEE lives in Excel and gets aggregated a week late, the VSM is hand-drawn and obsolete, huddle actions exist as a whiteboard photo that is lost by Thursday, and every client uses a different spreadsheet structure. The methodology never gets reused and gemba walk findings never make it into Kaizen.
What LeanPulse does
Digital current and future state map, bottlenecks open a one-click A3 with equipment data pre-filled.
6-big-losses per shift, events via MES webhook or manual entry, reason-code drilldown for any line.
5-Why, Ishikawa and a full Plan-Do-Check-Act board with multi-turn coach, OEE-fed effectiveness check and SOP standardisation.
Photo to AI-classified finding linked straight to Kaizen, OCR extraction of paper audit forms included.
Token URL, no login on the floor, live KPIs with sparklines, 60-second refresh, OLED-safe.
Why this is not another SaaS
LeanPulse is not another operations SaaS that bills per user and per client. It is a multi-tenant platform a consultant installs once on their own server and rolls out across any number of clients, with reusable A3 templates, KPI definitions and audit checklists. The AI runs locally on your own Ollama models, no plant data leaves the building, and the open architecture (REST API, inbound and outbound webhooks) lets your methodology become code and a consulting product.
No cloud, no telemetry. Local AI, plant metrics stay inside the network.
One install, whole client portfolio with data isolation and portable templates.
Shares authentication, RAG, chat and 40+ tools with the rest of your platform.
For whom
Lean consultants with an industrial client portfolio, and plant operations teams that need to close the loop from gemba to A3 without raising IT tickets. The methodology becomes portable and commercial.
30-minute demo on your own reason codes. Templates portable to your entire client portfolio.